Description
The semi-automatic pallet production line is a complete and modular solution developed for pallet manufacturers and sawmills seeking to increase production capacity with reliability, flexibility and controlled investment. Combining industrial-grade technology with simple and intuitive operation, the line enables the sequential assembly of wooden pallets with high repeatability, productivity and dimensional consistency.
Concept of a semi-automatic pallet production line
The line is designed to integrate the essential stages of pallet manufacturing — from nailing to stacking — reducing downtime, unnecessary movements and repetitive manual tasks. This results in a more stable, predictable and efficient production flow, supported by automated systems where they deliver the greatest performance gains.
Modular structure and layout adaptation
The structure of the line is fully modular, allowing seamless adaptation to different layouts, production scales and pallet models. Modules can be arranged in a straight line, “L” shape or “U” shape, depending on available space, operator circulation and internal logistics requirements.
This modular approach also allows the line to be installed in stages, starting with a base configuration and later expanding with additional modules as production grows.
Technical composition of the semi-automatic line
A Bartly semi-automatic pallet production line may include, among others, the following modules:
- Two double nailing tables for high-productivity assembly of both sides of the pallet, ensuring ergonomics and fast operation.
- Conveyor with centering system to ensure correct pallet positioning between modules, maintaining alignment and stability during transfer.
- Quarter-turn conveyor, responsible for redirecting the pallet smoothly and accurately toward subsequent operations.
- Marking station with six marking heads, prepared for branding logos, certifications (such as EPAL), codes and other identification marks.
- Pallet turner with automatic stacker, enabling pallet turning and stacking with the option of integrated corner-cutting.
- Receiving conveyor for accumulating finished stacks, ready for internal transport or shipping.
- Electrical cabinet with PLC, providing centralised, safe and efficient control of the entire line, including operating sequences and alarms.
Delivery as a complete line or modular system
The line can be supplied as a fully integrated solution or purchased module by module, depending on each client’s investment strategy and production goals. It is possible to begin with a simpler configuration and gradually integrate marking systems, turners, automated stackers or additional conveyors as production capacity increases.
Customisation and integration into production environments
Each line is custom-designed by Irmach’s technical team, taking into account pallet types, dimensions, variety of models, desired production cadence, number of operators, available space and existing equipment. Mechanical and electrical integration is engineered to guarantee smooth communication between modules and intuitive day-to-day operation.
Customisation may include safety systems, production counters, tracking features and interfaces with management software when required.
Advantages of the Bartly semi-automatic line
Choosing a Bartly semi-automatic pallet production line provides clear benefits to pallet manufacturers:
- Significant productivity increase compared to fully manual operations.
- Consistent dimensional quality and improved repeatability.
- Reduced physical effort and better working conditions for operators.
- Flexibility to produce different pallet models with quick adjustments.
- Possibility of phased installation with scalable investment.
- Easy integration with existing factory equipment.
Bartly solution developed by Irmach
Manufactured by Irmach and marketed under the Bartly brand, the semi-automatic pallet production line is the ideal solution for companies looking to scale their production with robustness, intelligence and adaptability. Its industrial construction, modular design and customised engineering make it a long-term investment for businesses seeking to enhance competitiveness and productivity.
Frequently Asked Questions about Semi-Automatic Pallet Lines
Can the line be installed in an already operating factory?
Yes. The line is designed to integrate seamlessly into existing facilities. Irmach performs a technical assessment to evaluate space, existing workflow, access points and connection requirements, adjusting module arrangement accordingly.
Is it possible to start with a basic version and expand later?
Yes. Thanks to the modular structure, you can start with a base setup (e.g., nailing tables and main conveyors) and later add modules such as marking systems, turners, automated stackers or additional conveyors as production grows.
What types of pallets can be produced on this line?
The line can be configured for different pallet models, dimensions and specifications. Details are defined with the client during the project phase, ensuring full compliance with commercial and industry standards.