Description
The automatic pallet stacker is an essential auxiliary machine for automated production lines, designed to perform the continuous and controlled stacking of finished wooden pallets. Its main purpose is to optimise handling, organisation, and preparation of pallet units for storage or dispatch.
Function of the Automatic Pallet Stacker
By automating the final grouping stage, the pallet stacker reduces manual labour, improves workplace ergonomics, and ensures a stable, consistent flow between pallet production and storage or loading areas. This results in a more organised, predictable workflow suited to medium- and high-volume pallet manufacturing lines.
Hydraulic Platform and Stacking Control
The machine operates through a hydraulic lifting platform, which guarantees precise elevation and positioning of pallets throughout the stacking cycle. An autonomous control unit manages all stages of the process — pallet infeed, stack formation, and output — ensuring repeatability, operational safety, and reliable performance in continuous operation.
Stacking with or without Interlocking & Optional Corner-Cutting System
The Bartly pallet stacker can operate with interlocking or non-interlocking stacking, depending on pallet specifications and the logistical needs of the facility. Stack height is fully adjustable according to customer requirements, allowing seamless integration into various internal processes, storage areas, and transport methods.
Optionally, the system can be equipped with a corner-cutting unit, ensuring a clean, uniform finish — a requirement in certain commercial or industrial applications where presentation and consistency are essential.
Integration in Automated Pallet Production Lines
Each stacker is engineered to integrate into automated pallet production lines, receiving units directly from outfeed tables, roller conveyors, inspection stations, or other modules. Communication with the rest of the line is handled via sensors, digital signals, and sequencing systems, ensuring perfect synchronisation between production, stacking, and pallet flow.
Robust Construction and Custom-Built Solutions
The Bartly automatic pallet stacker is customised by Irmach’s technical team based on pallet type, dimensions, weight, production cadence, and available space. Its robust mechanical construction and industrial-grade components ensure reliable performance under intensive working conditions with minimal maintenance.
Advantages of the Bartly Pallet Stacker
- Significant reduction of manual labour in pallet stacking operations.
- More efficient organisation of stacks for storage or transport.
- Adjustable stack height to match logistical requirements.
- Compatible with interlocking and non-interlocking pallet types.
- Simple integration into automated pallet production lines.
- Optional corner-cutting system for a cleaner, standardised finish.
Bartly Solution Developed by Irmach
Manufactured by Irmach and marketed under the Bartly brand, the automatic pallet stacker is a reliable, efficient, and highly adaptable solution for automating the final stage of pallet production. Its robust design, precise control, and custom-engineering approach make it a key component in modern pallet manufacturing facilities.
Frequently Asked Questions about Automatic Pallet Stackers
What types of pallets can be stacked using the Bartly pallet stacker?
The system can be configured for different pallet types, dimensions, heights, and interlocking designs. All parameters are defined during the engineering phase according to the pallet model and production requirements.
Is the stack height adjustable?
Yes. The maximum stack height is defined during project development based on the required weight, height, and handling conditions. Adjustments or reconfigurations may also be possible if operating conditions change.
Can the stacker be integrated into an existing production line?
Yes. Following technical evaluation, the pallet stacker can be integrated into existing pallet production lines by adjusting heights, transfer points, workflow sequences, and electrical interfaces as required.
Is the corner-cutting system mandatory?
No. The corner-cutting system is an optional module, recommended only when a highly uniform and aesthetically clean finish is required. In all other cases, the pallet stacker functions normally without this feature.