Description
Board unscramblers are industrial systems designed for the orderly accumulation and controlled feeding of wooden boards, ensuring a consistent and optimised flow into sawmill lines or subsequent processing stages. They help stabilise production by regulating the transition of material between operations with different working speeds.
Function of board unscramblers
The primary function of board unscramblers is to receive boards in varying quantities, organise them and feed them progressively into the next machine. By enabling individual or grouped discharge, with or without separating devices, these systems ensure boards arrive in the correct orientation and spacing for the downstream process. This controlled infeed minimises bottlenecks and reduces the need for manual handling.
Integration into automated or semi-automated lines
Thanks to their modular construction, board unscramblers integrate seamlessly with cross-cut saws, multisaws, alignment systems, sorting lines, grading equipment or automatic stackers. They act as a stabilising buffer within the production flow, improving continuity, reducing downtime and ensuring a smoother transition between stages of the process.
Custom-built and robust construction
Each unit is custom-designed according to the dimensions of the boards, production capacity requirements and the layout of the facility. Their robust frame, reliable feeding mechanisms and configurable working width and height allow them to perform consistently in high-demand industrial environments. Components are selected to ensure durability, ease of maintenance and stable long-term operation.
Typical applications
Board unscramblers are commonly used in sawmills, timber sorting lines, preparation areas before drying or planing, and in facilities where the production flow requires buffering or paced feeding. Their use contributes to improved material organisation, reduced manual intervention and better utilisation of downstream machine capacity.
Bartly solutions for efficient board handling
Manufactured by Irmach and marketed under the Bartly brand, board unscramblers are reliable, efficient and fully customisable solutions engineered to enhance material flow and handling performance in demanding wood processing environments.
Frequently asked questions about board unscramblers
When should board unscramblers be used?
They are recommended when there is a need to buffer, organise or regulate the flow of boards between stages operating at different speeds, such as between saws, sorting systems or stackers.
Are board unscramblers custom-built?
Yes. Each system is engineered according to board dimensions, production speed, layout constraints and the degree of automation required, ensuring optimal integration for each facility.
Can unscramblers be integrated into existing lines?
Yes. With proper technical evaluation, board unscramblers can be added to existing systems, adjusting height, transfer points, synchronisation controls and operational logic.