Description
Buffer conveyors, also known as waiting conveyors, are industrial solutions designed to optimise internal logistics in wood processing and production lines. Mainly used for unloading, accumulation and transfer of boards, these systems play a key role in managing material flow between equipment such as platforms, conveyors, robotic machines and other automated units.
Function of buffer conveyors
The primary function of buffer conveyors is to regulate material flow between different stages of the production process, ensuring balance between equipment operating at different speeds. These systems allow boards to be accumulated, organised and directed continuously, preventing overloads, unexpected stops or synchronization issues between machines.
Types of buffer conveyors
There are different types of buffer conveyors, each designed for a specific purpose:
- Buffer or accumulation conveyors, used for temporary storage when the output flow is slower than the input.
- Separation and sorting conveyors, used to organise pieces before processes such as grading, stacking or feeding other machines.
- Cadence-regulating conveyors, automatically adjust the board flow rate, ensuring synchronisation between consecutive stages.
Integration into new or existing lines
The flexible configuration of buffer conveyors enables seamless integration with other conveyor systems and existing machinery. They are widely used between platforms, robotic lines, unloading systems, feeders and automated units that require a continuous and well-organised flow.
Their structural adaptability makes them suitable for both new production lines and upgrades of older installations.
Custom-built systems
Each buffer conveyor is custom-developed according to the client’s technical and operational requirements. Factors such as board dimensions, production volume, feed speeds, automation level and interface requirements with other equipment are carefully considered.
The result is a fully tailored solution that ensures reliable, smooth and highly efficient operation.
Robust construction and high durability
Manufactured by Irmach and marketed under the Bartly brand, buffer conveyors are distinguished by their mechanical robustness, adaptability and ability to handle constant loads in demanding industrial environments. Components are selected to ensure durability, reduced maintenance requirements and continuous operation.
Advantages of Bartly buffer conveyors
The use of buffer conveyors provides several advantages for wood processing facilities:
- Improved flow management and production balance.
- Reduced downtime caused by misalignment between machines.
- Controlled accumulation and efficient organisation of boards.
- Simple integration with automated lines and robotic systems.
- Robust construction with low maintenance requirements.
- Custom-built solutions adapted to each client’s needs.
- Enhanced productivity and smoother operational flow.
Frequently asked questions about buffer conveyors
In which situations is the use of buffer conveyors recommended?
Buffer conveyors are recommended when there is a need to balance the flow between machines operating at different speeds, temporarily accumulate boards or ensure that subsequent stages receive material at the correct time.
Are buffer conveyors always custom-built?
Yes. Each system is designed based on the client’s real production conditions, ensuring perfect integration and optimised performance.
Can a buffer conveyor be integrated into an existing line?
Yes. With prior technical analysis, a buffer conveyor can be integrated into an existing production line by adjusting heights, interfaces, speeds and transfer points.
What are the productivity benefits?
Buffer conveyors help maintain continuous production flow, reduce waiting times and congestion, prevent stoppages caused by saturation and increase the overall efficiency of the line.